Solar Hot water system (thanks to forum, Warpspeed and others)


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phil99

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Joined: 11/02/2018
Location: Australia
Posts: 3411
Posted: 06:20am 07 Jun 2025      

  Quote  Very fast PWM frequency will likely mean using a tank temperature sensor to cut the PWM off.
An important point. At high frequency the Off time will be too short to extinguish the arc when the thermostat opens.

The gate resistor value is too low to have much effect on switching time but should be high enough to dampen resonance between the gate capacitance and PCB track inductance. Without it there is a chance the IGBT will go into RF oscillation and overheat.

Data sheet pulse tests are usually done with a high Vce. Here Vce is less than 2V.

The frequency is high enough to average the temperature rise so IGBT dissipation needs to be multiplied by the PWM ratio. Eg 50% on time for 5W gives 2.5W.