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Forum Index : Windmills : need help

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DTV004

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Joined: 30/04/2009
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Posts: 65
Posted: 12:33am 15 Sep 2009
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hi to all i buy 3 motors from the local scrap & metal and i like to know if this will be good for wind will, i have the propelers. so i will start today..pic's feel free for opinions...


 
Gizmo

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Posted: 03:48am 15 Sep 2009
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That looks like a AC servo motor. The bit at the back is a encoder.

Does the shaft rotate easily? Sometimes these have an internal brake that will need to come out before you can use it.

If it is a AC servo, it could make a good windmill. You would need to connect up a meter and give it a spin to see.

Glenn
The best time to plant a tree was twenty years ago, the second best time is right now.
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DTV004

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Posts: 65
Posted: 04:31am 15 Sep 2009
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yes this motor spin very easy i open the motor and the have 3 wires like my old alternator. i test the voltage hand spun results from 6v up to 45v i wil post more tomorrow...thak you
 
Gizmo

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Posted: 08:26am 15 Sep 2009
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Well it sounds like it would work just fine on a windmill then. All you need to do is add a 3 phase rectifier to those 3 wires and your ready to go.

Do you have access to a lathe? If you can find out what RPM equals what voltage, then you can make an informed quess about what turbine blades to use.

Glenn
The best time to plant a tree was twenty years ago, the second best time is right now.
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GWatPE

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Posted: 10:13am 15 Sep 2009
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A quick calc from the nameplate data. 400rpm gives approx 24VAC at approx 140W.

Gordon.


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DTV004

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Posted: 01:57am 16 Sep 2009
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ok up date new pic.of my wind mill now i need wind...







 
GWatPE

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Posted: 05:51am 16 Sep 2009
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The winding resistance is 2.2 ohms. This is quite high and will limit the useful power on a 24V system. This was designed for 240VAC at 4000rpm. The wiring is rated for 5A continuous on the nameplate.

Gordon.
Edited by GWatPE 2009-09-17
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DTV004

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Posted: 06:14am 16 Sep 2009
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  GWatPE said   The winding resistance is 2.2 ohms. This is quite high and will limit the useful power on a 24V system. This was designed for 240VAC at 4000rpm. The wiring is rated for 5A continuous on the nameplate.

Gordon.
thanks for the comment but im planning to use it for 12 volt bank so what your telling me is it wont be enought for 24volt system
 
GWatPE

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Posted: 07:50am 16 Sep 2009
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  DTV004 said   thanks for the comment but im planning to use it for 12 volt bank so what your telling me is it wont be enought for 24volt system


The useful power is lower at a lower system voltage, without a rewire of the windings.

The maximum continuous winding current is the key, 5A. The 2.2 ohms is very high for a 12V alternator. 400rpm would produce approx 100W output. 100W would be dissipated in the windings as well. at this power level, half the power is lost as heat in the windings. The alternator would probably burn at higher sustained power levels.

I would look for a different alternator.

Gordon.


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Gizmo

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Posted: 01:19pm 16 Sep 2009
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Hi DTV004

Thats a interesting looking windmill, it good to see windmills made from so many 2nd hand parts.

Gordons right, its good for only 100 watts or so, but I dont think it will have any problems with over heating. Those servo motors are designed to work very hard and last a long time. And it has a normal rating 1400 watts, so I dont think 100 watts of internal heating will have much effect. I would however take off the cover, let that black aluminum motor casing radiate any heat. If it does run warm, make a heat sink from some scrap aluminum and bolt it to the case to dissipate the heat.

I would also extend the tail further out, I think its a little too close and the turbine will struggle to follow the wind.

But apart from that, its a nice cheap windmill build. Its good to see parts destined for the scrap bin turned into something useful. It may not be efficient, but it will work just fine and could last for years.

Glenn

Just adding, once you get it going, try it with only 3 blades. I think you'll find it makes near as much power as 6 blades, and you'll end up with 3 spare blades Edited by Gizmo 2009-09-17
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Smart Drives

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Joined: 06/07/2009
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Posted: 05:03am 18 Sep 2009
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.Edited by Smart Drives 2009-09-20
All smart drive parts sold
Custom built turbine parts on
Multicam flatbed CNC Router
 
DTV004

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Location: United States
Posts: 65
Posted: 06:01pm 19 Sep 2009
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  Gizmo said   Hi DTV004

Thats a interesting looking windmill, it good to see windmills made from so many 2nd hand parts.

Gordons right, its good for only 100 watts or so, but I dont think it will have any problems with over heating. Those servo motors are designed to work very hard and last a long time. And it has a normal rating 1400 watts, so I dont think 100 watts of internal heating will have much effect. I would however take off the cover, let that black aluminum motor casing radiate any heat. If it does run warm, make a heat sink from some scrap aluminum and bolt it to the case to dissipate the heat.

I would also extend the tail further out, I think its a little too close and the turbine will struggle to follow the wind.

But apart from that, its a nice cheap windmill build. Its good to see parts destined for the scrap bin turned into something useful. It may not be efficient, but it will work just fine and could last for years.

Glenn

Just adding, once you get it going, try it with only 3 blades. I think you'll find it makes near as much power as 6 blades, and you'll end up with 3 spare blades
ok after 3 days of testing the max volts 14v on super hi speed on normal wind 7v to 10v... so now i buy this motor from ebay ...so i need you opinion this motor produce 16v with no problem at low speed http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=250496772 171
 
DTV004

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Location: United States
Posts: 65
Posted: 06:06pm 19 Sep 2009
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  DTV004 said  
  Gizmo said   Hi DTV004

Thats a interesting looking windmill, it good to see windmills made from so many 2nd hand parts.

Gordons right, its good for only 100 watts or so, but I dont think it will have any problems with over heating. Those servo motors are designed to work very hard and last a long time. And it has a normal rating 1400 watts, so I dont think 100 watts of internal heating will have much effect. I would however take off the cover, let that black aluminum motor casing radiate any heat. If it does run warm, make a heat sink from some scrap aluminum and bolt it to the case to dissipate the heat.

I would also extend the tail further out, I think its a little too close and the turbine will struggle to follow the wind.

But apart from that, its a nice cheap windmill build. Its good to see parts destined for the scrap bin turned into something useful. It may not be efficient, but it will work just fine and could last for years.

Glenn

Just adding, once you get it going, try it with only 3 blades. I think you'll find it makes near as much power as 6 blades, and you'll end up with 3 spare blades
ok after 3 days of testing the max volts 14v on super hi speed on normal wind 7v to 10v... so now i buy this motor from ebay ...so i need you opinion this motor produce 16v with no problem at low speed http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=250496772 171
sorry i thing this okhttp://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&i tem=250496772171&viewitem=
 
DTV004

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Joined: 30/04/2009
Location: United States
Posts: 65
Posted: 06:13pm 19 Sep 2009
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  DTV004 said  
  DTV004 said  
  Gizmo said   Hi DTV004

Thats a interesting looking windmill, it good to see windmills made from so many 2nd hand parts.

Gordons right, its good for only 100 watts or so, but I dont think it will have any problems with over heating. Those servo motors are designed to work very hard and last a long time. And it has a normal rating 1400 watts, so I dont think 100 watts of internal heating will have much effect. I would however take off the cover, let that black aluminum motor casing radiate any heat. If it does run warm, make a heat sink from some scrap aluminum and bolt it to the case to dissipate the heat.

I would also extend the tail further out, I think its a little too close and the turbine will struggle to follow the wind.

But apart from that, its a nice cheap windmill build. Its good to see parts destined for the scrap bin turned into something useful. It may not be efficient, but it will work just fine and could last for years.

Glenn

Just adding, once you get it going, try it with only 3 blades. I think you'll find it makes near as much power as 6 blades, and you'll end up with 3 spare blades
ok after 3 days of testing the max volts 14v on super hi speed on normal wind 7v to 10v... so now i buy this motor from ebay ...so i need you opinion this motor produce 16v with no problem at low speed http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=250496772 171
sorry i thing this okhttp://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&i tem=250496772171&viewitem=
okhttp://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&i tem=250496772171&viewitem= SLE-750 ELECTRIC SCOOTER ENGINE CHAIN DRIVE SUNL




 
Ghetto
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Joined: 01/09/2009
Location: Australia
Posts: 14
Posted: 05:21am 23 Sep 2009
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Why don't you try what Gizmo said and try 3 blades on your current setup, will run at a higher RPM and therefore return a higher voltage.
 
DTV004

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Location: United States
Posts: 65
Posted: 05:10am 24 Sep 2009
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thaks for reply i was wrong the scooter motor dont work for my wind mill i tested and got to hot berry hot..oso i test with 3 blades and the motor only turn on hi winds,i am working on one BIG alternador from a big machine i star to install the new coil...this alternator have the inside easy to install the magnets you know how regular alternador all the inside parts turn? will this altenador have the coil astable no movment so i pull all the wire out.and install the magnets. yes the right size for the magnets only the outsde will turn not the magnets i will post photos of my progres soon..
 
DTV004

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Posted: 06:14am 26 Sep 2009
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ok today i finish the altenador and works great! with two outputs 12v and 24v im happy ...pic.
nex the modelok i pull the wire and install the magnets
ok photos only to make more ease..


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[/IMG]

tomorow i will star to make the base for..i have blades from windynation i will try with this alternator .....oso sorry for my english


Edited by DTV004 2009-09-27
 
GWatPE

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Posted: 12:18pm 26 Sep 2009
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Hi DTV004,

If you get the chance you will get a better alternator if you make the windings tighter. This will reduce the winding resistance and allow higher output current and lower heating and a higher alternator efficiency.

Gordon.

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DTV004

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Posted: 04:01pm 26 Sep 2009
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hi i try to make the winding more tighter but no space the wire i use is from the same alternator the magnets are now on place. each winding have 16 turns i know needs to be 40 turns but i dont have small wire. and i dont know the size of this wire. to be my frist time i thing is more then good...super good, this mornig i will fix small details.
 
GWatPE

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Posted: 10:12pm 26 Sep 2009
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Hi DTV004,

This is not about wire size. There is a lot of excess wire length outside the slots. The layout of the coils in the slots you have, permits a physically smaller coil, with the same turns of the same wire, only a shorter piece of wire would be needed.

Gordon.


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