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Forum Index : Electronics : Tongs Current Puzzle

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Dinosaur

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Joined: 12/08/2011
Location: Australia
Posts: 338
Posted: 06:02am 07 Jul 2025
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Hi All

My solar panels when connected to my BM system have a single pair Red / Black.
When I measure the current using my Tongs I get a difference of 1.5 A between reading the
red or the black.This is in the 16 A range.

Even when I measure a load in the mA range the same way, there is always a difference.
Granted my Tongs are no-brand, but am I missing something.

I am careful about having a nice loop of cable and away from others when I measure.
Regards
Hervey Bay Qld.
 
phil99

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Joined: 11/02/2018
Location: Australia
Posts: 2609
Posted: 06:42am 07 Jul 2025
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If you have the panels connected to a switch-mode MMPT or charge controller the high frequency may be affecting the accuracy of the meter.

An old analogue Hot Wire ammeter will give true RMS from DC-to-Daylight.
It uses a thermocouple connected to a short piece of resistance wire.
Slow response and +/- 3% of full scale are its limitations.
 
Dinosaur

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Joined: 12/08/2011
Location: Australia
Posts: 338
Posted: 07:06am 07 Jul 2025
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Hi All

  Quote  If you have the panels connected to a switch-mode MMPT or charge controller the high frequency may be affecting the accuracy of the meter.

My BMS is a Rpi switching SSR's, so the only time the SSR switches is when target Voltage is achieved.
I would think the error would be the same on both leads.


The tongs actually show the Red lead as Negative current and the Black lead as positive current. Either way whatever comes out of one, MUST go back through the other.

So perhaps the accuracy of measurement differs from one direction to the other.
Regards
Hervey Bay Qld.
 
phil99

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Posted: 07:29am 07 Jul 2025
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Turning the meter around at the same place on the same lead should produce the same results if that is the case.
You probably need to check it against a known good meter in both directions.
 
Dinosaur

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Joined: 12/08/2011
Location: Australia
Posts: 338
Posted: 07:34am 07 Jul 2025
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Hi All

Good suggestion, will try that tomorrow.
Regards
Hervey Bay Qld.
 
KeepIS

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Joined: 13/10/2014
Location: Australia
Posts: 1872
Posted: 11:01pm 07 Jul 2025
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If by "Tongs" you mean current clamp tester then yes, I find that most DC clamp meters can give a slightly different result in one direction (-/+) and a slight difference between clamping the positive and negative leads.
NANO Inverter: Full download - Only Hex Ver 8.1Ks
 
Dinosaur

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Joined: 12/08/2011
Location: Australia
Posts: 338
Posted: 01:48am 08 Jul 2025
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Hi All

Definitely the Tongs.
Just rotating the meter, but keeping the cable nicely in the center,
gave me 1.8 Amp difference at 16 A this morning.

The only other Clamp meters I have access to, one is the same brand as mine
and the other is an old analogue only for AC.
Regards
Hervey Bay Qld.
 
KeepIS

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Joined: 13/10/2014
Location: Australia
Posts: 1872
Posted: 06:12am 08 Jul 2025
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The more expensive units are not as sensitive to exact cable position or the polarity of the cable. High current units sometimes indicate the correct position of the cable for best results, lower cost units are not too bad it you use the same cable positioning each time, of course that needs to be established against a known amp meter, after that they can be quite accurate  

BTW These are just my observations after using a number of different units over the years.
NANO Inverter: Full download - Only Hex Ver 8.1Ks
 
Dinosaur

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Joined: 12/08/2011
Location: Australia
Posts: 338
Posted: 06:27am 08 Jul 2025
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Hi All

Appreciate the advice.
It's made a mess of my Battery capacity calculations though, as now I don't know what to believe.
May have to use my Fluke at 10 A limit to re-calc.
Regards
Hervey Bay Qld.
 
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