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Forum Index : Microcontroller and PC projects : Quadrature multichannel decoder for PicoMite using PIO

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Volhout
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Posted: 02:37pm 27 May 2025
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Allie probably wants to use the SHERLINE units because he has them.

Volhout
PicomiteVGA PETSCII ROBOTS
 
allie
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Posted: 09:12pm 28 May 2025
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Hi all I read your post and will answer each later. I have permission from SHERLINE Products to use their pictures of their units that I bought.
Now I'm going to try to upload the diagram I drew with paint. I'm not sure if I should use jpg or png. I'm going to try png.

I know it's going to look like over kill but I want to try 3 CMM2's. I don't think I'll need 3 for the 3 axis, one will likely do it.


Regards Allie
Edited 2025-05-29 07:16 by allie
 
allie
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Posted: 10:00pm 28 May 2025
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Hi I tried to upload the diagram and couldn't get it out of my pictures where it's saved. When I tried it asked for an URL. I tried to copy to clipboard and paste it and that didn't work. Can someone help guide me please.

Allie
 
TassyJim

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Posted: 10:06pm 28 May 2025
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  allie said  Hi I tried to upload the diagram and couldn't get it out of my pictures where it's saved. When I tried it asked for an URL. I tried to copy to clipboard and paste it and that didn't work. Can someone help guide me please.

Allie

Sounds like you were using "Add Image"

You need to use "Image Upload", the second icon from the right.
VK7JH
MMedit
 
allie
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Posted: 10:34pm 28 May 2025
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  TassyJim said  
  allie said  Hi I tried to upload the diagram and couldn't get it out of my pictures where it's saved. When I tried it asked for an URL. I tried to copy to clipboard and paste it and that didn't work. Can someone help guide me please.

Allie

Sounds like you were using "Add Image"

You need to use "Image Upload", the second icon from the right.


I tried that too but I must have done something wrong. I'll try again and post what went wrong.





Maybe this worked.

Allie
 
allie
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Posted: 10:40pm 28 May 2025
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  TassyJim said  
  allie said  Hi I tried to upload the diagram and couldn't get it out of my pictures where it's saved. When I tried it asked for an URL. I tried to copy to clipboard and paste it and that didn't work. Can someone help guide me please.

Allie

Sounds like you were using "Add Image"

You need to use "Image Upload", the second icon from the right.


It worked but it to big may be I should use jpg format.
Thanks TassyJim for the input.

Allie
 
allie
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Posted: 10:49pm 28 May 2025
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I'll upload the diagram in jpg.



Here It is in jpg

Allie
 
allie
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Posted: 10:54pm 28 May 2025
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OOPS its still to big. Sorry about that. At least you can see what I'm trying to do.
I'll put it back in paint and down size it to 25%. I'll use Preview Post next time first.

Regards Allie
 
PhenixRising
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Posted: 10:59pm 28 May 2025
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How about a quick rundown of what the goal is...maybe I missed it.

The way I interpret it is that a single PicoMite would suffice.
 
allie
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Posted: 11:01pm 28 May 2025
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Try this


 It a bit blurry but here it is.
Allie
 
allie
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Posted: 11:18pm 28 May 2025
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  Volhout said  Hi Phill, Phenix, Allie,

By reading the user manual of the SHERLINE controller, it appears to be a smart unit, where you just input your desired CNC destination on the keypad, and it makes sure you get there.

The only way to connect it to a computer is when you put it in SLAVE mode, and control it with STEP and DIRECTION. Then it behaves more or less like a stepper H-bridge.
The SHERLINE does not support an encoder (unless I am mistaken) but it can work with end-stops.

BITSTREAM may be a way to generate STEP and DIRECTION signals. But understanding Allie's configuration, these should be generated from the CMM2.

I am unsure at the moment if Quadrature encoders are usefull. The STEPPER motors that come with the SHERLINE do not support them. They rely on the (micro-) steps of the stepper motor. If that is also the target application the CMM2 can do it all by itself. Generate steps, detect end stops. And then using the SHERLINE controller as a power stage to drive the stepper motor. That is in CMM2 operating mode. Disconnect the cable, and you are in SHERLINE controller mode, and you can key in commands for each axis.

Complication could (does not have to be, but could) be to share the end-stop switches (or optical detectors). I can imagine wiring to the SHERLINE to be per SHERLINE specification, and a parallel (opto coupler isolated) end stop signal to the CMM2.

Those are my 5 ct...

Volhout

P.S. END STOPS are called LIMIT SWITCH in the SHERLINE documentation.


Here is a picture of the SHERLINE DRO encoders. I'm going to hook them to the PicoMite.



Regards allie.
 
PhenixRising
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Posted: 06:52am 29 May 2025
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Three linear axes and a rotary. This means coordination and interpolation across three CMM2s.


Why not use FluidNC or such like?
Edited 2025-05-29 16:53 by PhenixRising
 
dddns
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Joined: 20/09/2024
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Posted: 07:37am 29 May 2025
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Agree. GRBL 4 axis to step/dir of your controllers and CMM2 as frontend. It took such as GRBL 15 years to reach that maturity.

step/dir with this is an alternative perhaps.
Edited 2025-05-29 17:40 by dddns
 
Mixtel90

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Posted: 07:50am 29 May 2025
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Am I being a bit dense? This looks complicated but there may be good reasons for it.

Surely, a PicoMite for each channel and one CMM2 linked to all four.
The PicoMites can be identital. This is what they were designed for - embedded control. Each has a stepper motor driver and reads the quad encoder - and possibly the limit switches but that's only a state reading, not a control function. It can almost certainly do micro-stepping as that's a software function, I understand, not something special about the hardware.

The CMM2 just sends commands to each channel telling it what to do and it does it. A return data channel tells it what is happening.
The four comms channels would depend on distance and what the CMM2 can do. In actual fact it may have to be multidrop, such as RS-485 as the CMM2 hasn't got four comms ports of the same type.

You then have two programs to write. One for the PicoMites and a Library for the CMM2

The PicoMites contain a comms section, encoder reader and stepper driver. Possibly switch inputs to indicate that a limit switch has operated and, if the driver supports it, motor overcurrent.

The CMM2 sends commands to control the PicoMites. Your main program then simply uses the Library as a "language".

Manual control of each channel would be via the CMM2 in "Manual" mode.

Depending on complexity it might even be possible to use a PicoMite with touch screen instead of the CMM2, but that may be pushing things too far.
Mick

Zilog Inside! nascom.info for Nascom & Gemini
Preliminary MMBasic docs & my PCB designs
 
dddns
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Joined: 20/09/2024
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Posted: 08:06am 29 May 2025
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Made for this?
 
PhenixRising
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Joined: 07/11/2023
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Posted: 08:46am 29 May 2025
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  Mixtel90 said  
Surely, a PicoMite for each channel and one CMM2 linked to all four.


One Picomite should be able to handle the whole thing, the only unknown is generating the pulses.

Interpolation, etc., is certainly do-able (I do it) with a DCS (distributed control system) but it's easier to handle on a single device.

I don't understand exactly the end-goal....capture and replicate? Not as easy as it sounds.
 
Mixtel90

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Posted: 09:29am 29 May 2025
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That's the point. The CMM2 sends "device j go to point n at speed q" and then goes to do something else. It doesn't need to generate pulses - it has no part in that, it's a PicoMite job.

One PicoMite only produces pulses for one motor and only needs to read one encoder. Picos are cheap - dirt cheap compared to decent steppers, why lever everything into one? Let a single Pico be an intelligent stepper, in effect, handling its own control loop.

Each channel's speed is limited by what the Pico can handle. Probably fast.
The overall speed is limited by how fast the comms loop runs. 4-wire RS-485 would give a return channel for ACK and status without cluttering up the control channel.

The CMM2 could even run time-sliced like a PLC. Read all the status bytes. Do the instructions into a buffer. Write all the control bytes. Loop back and wait for the next scan time. It would probably be slower though.

This is expandable to as many Picos the CMM2 can talk to!
.
Edited 2025-05-29 19:31 by Mixtel90
Mick

Zilog Inside! nascom.info for Nascom & Gemini
Preliminary MMBasic docs & my PCB designs
 
PhenixRising
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Posted: 09:36am 29 May 2025
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Wish I had a stepper. Curious about the BITSTREAM thing.
 
Mixtel90

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Posted: 09:44am 29 May 2025
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Simulate one using a second Pico and some LEDs. :)
Mick

Zilog Inside! nascom.info for Nascom & Gemini
Preliminary MMBasic docs & my PCB designs
 
PhenixRising
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Posted: 09:53am 29 May 2025
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  Mixtel90 said  Simulate one using a second Pico and some LEDs. :)


In my case, we don't have enough array space so a given move might need lots of BITSTREAM repeats. In the case of a real motor, I expect the motion to be seamless but it's always nice to verify.
 
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